Complete Small Cement Plant (300TPD-1000TPD) with Cement Mill and Kiln
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Complete Small Cement Plant (300TPD-1000TPD) with Cement Mill and Kiln

Complete Small Cement Plant (300TPD-1000TPD) with Cement Mill and Kiln

Complete Small Cement Plant (300TPD-1000TPD) with Cement Mill and KilnComplte steps of small cement plant process Step 1
Basic Info
Model NO. 300TPD-1000TPD output
Application Construction
Certification CE, ISO
Customized Customized
Automatic Grade Automatic
Installation Under Our Engineeer′s Guide
Spares Parts Supply for One Year Freely
Certificate ISO9001, ISO14000, Ce
Condition New
After Sale Service for The Whole Using Life
Testing Supply
Design by Professional Engineer
Warranty 1 Year
Spare Parts We Offer
Transport Package Packaging in Standard Containers
Specification ISO9001, ISO14000, CE
Trademark ZK
Origin Zhengzhou, China
Production Capacity 50 Set/Sets Per Year
Product Description

Complete Small Cement Plant (300TPD-1000TPD) with Cement Mill and KilnComplte steps of small cement plant process

Step 1:Raw materials Preparation--Limestone crushing

a.Process introduction: Limestone is the main raw material in cement production , and most factories are located near the limestone by blasting or use the loader to the mining of raw materials limestone , transported to the crusher into fragments .

b.The main raw material:limestone,clay,iron ore

Step 2:Raw material grinding --Limestone , clay , iron and other raw materials

a.Process introduction: the use of ball mill or vertical mill raw material is ground to a powder, and then by conveyor transport to preblending yard for storage and further material mixed

b.The main raw material: limestone , clay , iron and other raw materials

Step 3:Calcining clinker--raw material powder after homogenization

a.Process introduction: The homogenized material enters the preheating decomposition system, decomposition rate of 95%, into the rotary kiln, clinker.

b.List of equipment and processes:Preheater,Decomposition furnace, Rotary kiln,Ball mill, Cooler, Clinker conveyor belt, Belt conveyor ,Dust collecting equipment etc.

Complete Small Cement Plant (300TPD-1000TPD) with Cement Mill and Kiln


Step 4:Cement Plant grinding--Clinker , gypsum,mix materials and so on

a.Process introduction: Clinker , gypsum, mixed materials in a ball mill , cement grinding into a qualified drug cement. The use of the powder selecting machine can conveniently adjust cement drug, to achieve energy saving producti

b.Main Products:Ball mill, Powder selecting machine ,Bucket elevator, Air chute ,FU chain conveyor, Dust collector etc.

Complete Small Cement Plant (300TPD-1000TPD) with Cement Mill and Kiln


Step5:Cement storage,packaging--Finished cement belt/bulk delivery

a. Process introduction: The use of packaging machines and automatic loading machine can achieve the shipment of bagged cement factory, use bulk cement equipment can realize bulk cement canning factory

b.Equipment:Conveying equipment, Dust collecting equipment,Belt conveyor,Elevator Air chute,Spiral screwetc.

Production Process Introduction
Mined limestone is transported by conveyors to the crusher for crushing. Crushed limestone is ground by ball mill or vertical mill into powder, and then transported by conveyor to the raw material silo for storage and further mixing. After homogenization, raw material goes into the preheating system for decomposition. The decomposition rate is about 95%. After calcined in the rotary kiln, raw material becomes clinker. Clinker, gypsum, and other mixed materials are ground in ball mill into cement of qualified fineness. Powder separator is used to adjust fineness of cement to achieve energy-saving production. Packaging machine and automatic loading machine are used to pack and deliver bags of cement.

Main Equipments for Cement Production Line
Rotary kiln, vertical preheater, cement ball mill, raw mill, air swept coal mill, rotary cooler, jaw crusher, DTII fixed belt conveyor, bag filter, bucket elevator, screw conveyor, ZSW series vibrating feeder, coal burner and so on.

Technical Parameter of Cement Kiln

spectechnical parameterespeed reducermotorsupporting quantity
(m)revslopeoutputtypetypepower
(r/min)(%)(t/h)(KW)
Φ1.6x320.58~2.8542ZQ75-50YCT250-4A18.53
Φ1.6/1.9x360.53~1.5942.5~3ZQ110-7YCT250-4B223
Φ1.9x390.53~1.5943~3.4ZQ125-7YCT315-4A373
Φ2.2x450.214~1.643.54~5main:ZS125-5YCT315-4B453
auxiliary:ZQ40-40Y112M-44
Φ2.5x500.62~1.53.55~6main:ZS165-5YCT355-4A553
auxiliary:ZS50-1Y160M-67.5
Φ2.5x550.62~1.53.55~6main:ZS165-5YCT355-4A553
auxiliary:ZS50-1Y160M-67.5
Φ2.8x550.62~1.53.56~7main:ZS165-6YCT355-4B753
auxiliary:ZS50-1Y160L-611
Φ3.0x600.5~1.53.57~9main:ZS165-3ZSN-280-11B1254
auxiliary:ZS50-1Y160L-611
Φ3.2x640.4~1.53.58~10main:ZL130-16ZSN-280-11B1904
auxiliary:ZL50-10Y180L-422
Φ3.5x700.4~1.53.512~14main:ZSY500-40ZSN-315-0822804
auxiliary:ZL50-14Y180L-422
Φ4x800.4~1.53.516~20main:ZSY630-35.5ZSN-315-123554
auxiliary:ZSY280-35.5Y200L-430